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    立式注塑机加装机械手常见故障问题分析 新闻来源:东莞市今通塑胶机械有限公司 发布时间:2020.07.03 浏览量:

    随着智能化生产对机器设备要求越来越高,设备加装机械手实现智能化生产也是设备制造企业未来的发展方向。为了满足高端客户的注塑需求,部分厂家已经开始了智能化无人生产设备的研发生产。也有一些小厂家由于技术的不成熟或者研发能力有限等因素造成立式注塑机加装机械手时出现一些问题。下面我们就来聊聊常见的立式注塑机加装机械手故障问题及解决方法。

                                                                                    加装机械手不锁模


    因为调试或者输出信号的原因,当立式出现无法锁模的原因分析主要有几点:1、机械生产时的调试不正确。如果是调试的原因,那么就需要对各个部位进行检查,尤其是加装后的PLC电子控制系统的程序设计是否正确。2、检查机械手的信号接收是否正确,一般通过PLC编程控制的机械手都是有一个规范的正常流程,只有当机械手取件或者嵌件的时候,立式注塑机接收到来之机械手的信号,就会进行下一步动作,再才是锁模。需要检查机械手信号线插到使用接口上,然后检查机械手的手控器上的可锁模信号,安全门信号,开模完信号,看是否能正常输出,检查立式注塑机是否能正常接收机械手发出的信号。

    立式注塑机无法自动生产报警
    出现这个情况一般是机械手加装的过程中程序编写错误,如果是程序编写错误,这个只能找厂家的专业人员上门售后,如果是因为设置问题造成的,比如循环时间设置不够,机械程序的执行需要充足的时间,才能完成整个流程,在日常的生产中,由于需要调试效率等会经常对循环时间进行调整,这个时候就需要经常的归零,每次的设置必须调试充足的循环时间。

    机械手不复位
    还有一些加装了机械手出现的故障是整套工作流程完成后,机械手不能复位,这也是再循环的程序设计有问题造成的,其次是传感器可能出现异常。

    上面常见的几个问题都是加装机械手的时候常出现的问题,因为不是专业的维修人员,建议不要对机器进行擅自的维修更换。

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